Screen printing Ag2Se/carbon nanocomposite films for flexible thermoelectric applications

Flexible thermoelectric generators offer the possibility of harvesting waste heat from the human body. However, intrinsic brittleness and the high production cost of bulk thermoelectric materials limit their applications in flexible thermoelectric generators. Herein, flexible Ag2Se/carbon nanocomposite films on polyimide substrates are prepared by scalable screen-printing followed by facial heat treatment. An optimal film shows a maximum power factor of 1617 μW m-1 K-2 at room temperature and good flexibility. The film consists of mainly Ag2Se grains with a preferred (00Ɩ)-orientation and a small amount of carbon. Microstructure observations reveal that the Ag2Se grains with sizes of nano to micrometers have coherent or continuous grain boundaries, and the carbon is mainly amorphous with slight graphitization. A flexible thermoelectric device assembled with the optimal film exhibits a power density of 29.1 W/m2 at a temperature gradient of 35.4 K. This work demonstrates a cost-effective route to high-performance flexible thermoelectric films.