Enhancing submicron dust capture in high-temperature flue gases: A computational study on gradient pore-buried tube granular bed filters

Granular bed filters (GBF) represent a highly effective technology for purifying high-temperature dusty flue gases, although their efficiency in capturing submicron particles remains limited. A novel gradient porosity GBF model with varying bed structures and heat exchange capabilities was proposed. In this research, we employed CFD software to elucidate the movement and heat transfer process of 1 μm dust particles within gradient porosity GBFs and heat exchanger tubes. By optimizing the model under the conditions of a 0.5 m/s inlet flue gas flow rate and 1 μm dust particle size, we achieved a 345.62% increase in filtration efficiency and a 76.61% reduction in pressure drop. The findings indicate that the proposed GBF outperforms other models across various flue gas flow rates in terms of filtration efficiency. The impact of the flue gas flow rate on the combined filtration efficiency for submicron dust on the proposed GBF model was notably significant.