Carbon nanotube interweaved Fe7Se8 nanosheet/nanorod hybrids on expanded graphite for high-performance sodium storage

The construction of nano-micro scale hybrid structures by carbon materials is an effective strategy to address the issues of metal chalcogenides when used as anodes of sodium-ion batteries. Herein, we develop a carbon nanotube (CNT)-interweaved Fe7Se8/expanded graphite (EG) composite by means of a facile one-step gas-phase pyrolysis route with ferrocene, selenium and EG as the starting materials. The ex-situ monitoring of the pyrolysis process indicates that the selenium as a promoter facilitates the formation of CNTs and the carbon coated Fe7Se8 nanosheet/nanorod mixture. A competing reaction between CNT growth and the evolution of Fe7Se8 nanostructures occurs, which could be dominated by the concentration of selenium vapor. By optimizing the feeding ratio and the pyrolysis condition, the nanocomponents are homogeneously deposited on the surface of the EG matrix to realize a well-developed nano-micro hybrid configuration. The constructed three-dimensional conductive network, rich mesopores and high specific surface area (107.1 m2 g−1) contribute to substantially enhanced sodium-storage performance in ester electrolyte. Remarkably, the optimized composite electrode exhibits high reversible capacity retention of 97.5 % after 1000 cycles at 1.0 A g−1 and improved rate performance of 325 mAh g−1 at 2.0 A g−1. This study provides new avenues to develop high-performance metal chalcogenide electrodes for electrochemical energy storage.