Surface temperature field real-time reconstruction of hot forging die based on 1DCNN

Accurate reconstruction of the die surface temperature field during the hot forging process is crucial for ensuring optimal control of die temperature and high-quality metal forgings. In this study, we propose a novel method that combines hot forging process parameters with a deep neural network to reconstruct the temperature field on the die surface in real-time. Firstly, a high-fidelity finite element model of the hot forging process is created and validated with a forging experiment. Secondly, temperature observation points are initially selected based on the simulated temperature distribution of the forging die, and the correlation coefficient method is used to optimize the layout of observation points to improve reconstruction accuracy and efficiency. Subsequently, multiple high-quality simulations with varying process parameters are conducted, generating a comprehensive dataset. The 1DCNN algorithm is then presented to produce a mapping from the input to the surface temperature field. Finally, the effectiveness of the surface temperature field reconstruction method is verified. The results indicate that the overall performance of the proposed 1DCNN algorithm is better than the traditional regression algorithms. In terms of reconstruction accuracy, it achieves a prediction accuracy within an absolute error of 3 °C for the outer surface points and within a relative error of 5 % for the cavity region. Regarding reconstruction efficiency, it requires an approximate execution time of 0.064 s for predicting a new sample. This paper presents a method for real-time reconstruction of the die surface temperature field, leveraging hot forging process parameters and temperature data from observation points. This approach enables reliable online monitoring of transient temperature variations on the hot forging die surface, offering valuable support for operational control and maintenance.