Global selection appraisal study for heat pump system of electric vehicle based on energetic, economic, and environmental analysis

Abstract The development of electric vehicles (EVs) exhibits rapid and remarkable progress nowadays, serving as a crucial route to accomplish the target of mitigating greenhouse gas emissions. As an integral part of the thermal management system oriented toward electric vehicles, the heat pump air conditioning system for electric vehicles is the result of a comprehensive choice that trades off the cooling and heating performance, environmental performance and economic cost. Particularly, different regions around the world suffer varying cooling and heating challenges due to the complicated climatic characteristics. Thus the most suitable refrigerant and system cycle structure may differ. This paper focuses on evaluating both the refrigerants and cycle structures to screen the most suitable choice. According to the climate conditions of different cities, the annual energy consumption, life cycle climate performance, and economic cost of the basic system (Base), two-stage compression system (TSC,IC), and vapor injection (VI) system with CO2, R134a, and R1234yf refrigerants respectively, are quantitatively analyzed and evaluated. Subsequently, through comparative analysis, a comprehensive selection map for heat pump systems in electric vehicles worldwide is developed and the most suitable heat pump air conditioning system for each cites is determined. The results can provide a selection reference and decision-making for the air conditioning system of electric vehicles from regional considerations. It was found that the CO2 HPACVI was recommended for cold regions to meet both environmental and economic requirements. In warm region, the R1234yf HPACBase system was recommended to be used. For regions transitioning from cold to warm climates, the R1234yf HPACVI system was suggested. In hot region, the R1234yf AC system was recommended.