DEU-Net: A Multi-Scale Fusion Staged Network for Magnetic Tile Defect Detection

Surface defect detection is a critical task in the manufacturing industry to ensure product quality and machining efficiency. Image-based precise defect detection faces significant challenges due to defects lacking fixed shapes and the detection being heavily influenced by lighting conditions. Addressing the efficiency demands of defect detection algorithms, often deployed on embedded devices, and the highly imbalanced pixel ratio between foreground and background images, this paper introduces a multi-scale fusion staged U-shaped convolutional neural network (DEU-Net). The network provides segmentation results for defect anomalies while indicating the probability of defect presence. It enables the model to train with fewer parameters, a crucial requirement for practical applications. The proposed model achieves an MIoU of 66.94 and an F1 score of 74.89 with lower Params (36.675) and Flops (19.714). Comparative analysis with FCN, U-Net, Deeplab v3+, U-Net++, Attention U-Net, and Trans U-Net demonstrates the superiority of the proposed approach in surface defect detection.