Thermal Stress Mechanism of Thermochemical Reactor of 5 kW Solar Simulator with Temperature Distribution as the Load Condition

In this paper, a solar thermochemical reactor is designed based on a 5 kW non-coaxial concentrating solar simulator, and a mathematical model is established for thermal calculations. The calculated temperature distribution is used as a load condition for thermal stress analyses. The model is used to study the influence of the solar simulator power, solar reactor inner wall material’s emissivity, working pressure, gas inlet velocity, and thermocouple opening diameter on the thermal stress of the solar reactor. The results show that thermal stress increases with the increase in solar simulator power and the emissivity of the inner wall material in the solar reactor. The inlet velocity and working pressure have little effect on the thermal stress of the reactor and cannot prevent damage to the reactor. In the case of maintaining the diameter of the thermocouple at the front end of the reactor, increasing the diameter of the thermocouple inside the reactor leads to an increase in thermal stress around the reactor. Meanwhile, using a finer thermocouple can reduce the thermal stress inside the reactor and extend its service life, which will provide a foundation for designing practical industrial applications in the future.