Cell membrane-inspired regulation of reactant diffusion for active agent microencapsulation via interface engineering

Microencapsulation of hydrophilic amines in nonaqueous emulsions provides opportunities for a variety of applications, such as CO2 absorbents, and adhesives, but also presents challenges due to the intense reactant diffusion and disruptive interfacial reaction kinetics. Drawing inspiration from cellular systems, where cell membranes effectively regulate mass transfer for essential activities, we propose an interface engineering approach to manage interfacial reactant diffusion. This strategy obviates the modification of emulsion phases with additives in literature, which lowered effective core content. To achieve this, a solvent-induced polymer self-assembling method is adopted. The self-assembled polymer effectively formed a stabilizing viscoelastic film, which kinetically traps the microdroplets, serves as a viscous barrier lowering intense amine diffusion and interfacial polymerization kinetics, and provides protection for the microdroplets against the destructive forces from reaction turbulence and emulsion collision. This approach possesses high tolerance against microencapsulation conditions and is technically friendly, laying the groundwork for scalable microencapsulation of amines to meet industrial demands. We successfully synthesized Tetraethylenepentamine (TEPA)-loaded microcapsules with adjustable shell tightness, hierarchical shell structures, high shell strength and high core content. The method's versatility is further evidenced with different species containing reactive hydrogens. The demonstrated potential of TEPA-loaded microcapsules in effective CO2 capture and instant adhesives provides a fresh perspective on the microencapsulation of distinct polar payloads through interface engineering and its wide-ranging applications.