Development of Macrotexture Test Method for Dense-Graded Asphalt Mixtures

The design and construction of pavements necessitate careful consideration of longevity, cost-effectiveness, sustainability, and safety, with a focus on enhancing the durability and lifespan of dense-graded asphalt (DGA) surface mixtures. This paper discusses a research project the Federal Highway Administration (FHWA) initiated to assess the macrotexture characteristics of DGA mixture pavement—particularly concerning safety at higher speeds. The project aims to develop an efficient testing procedure for measuring macrotexture during mixture design and field-testing processes, striking a balance between longevity, cost-effectiveness, sustainability, and safety in pavement design and construction. The study began with a comprehensive review of existing practices, leading to the selection and testing of a unique laser texture scanner capable of noncontact macrotexture measurement. The subsequent phase involved validating the suggested macrotexture measurement system through data collected from State-sponsored projects under the FHWA Mobile Asphalt Technology Center program. Macrotexture measurements were collected from field cores and laboratory-compacted specimens from various State departments of transportation projects and analyzed. Preliminary analysis of the limited dataset to date revealed a positive correlation between average macrotexture measurements from gyratory specimens’ top surface and field core macrotexture measurements. The FHWA developed a draft test method for measuring macrotexture on laboratory specimens and field cores, thereby aiming to reduce procedural variability. Interlaboratory macrotexture test results demonstrated good reproducibility, with an average coefficient of variation of approximately 20%. Overall, this research project seeks to advance the understanding and measurement of macrotexture in DGA mixture pavements and thereby contribute to the development of safe pavements.