Comparison of the structure and physicochemical properties of ZrO2 based crystals partially stabilized with Y2O3, Gd2O3 and Sm2O3

The phase composition, density, microhardness and fracture toughness of (ZrO2)1-x(R2O3)х crystals (where R = Y, Sm and Gd) for x = 0.02–0.04 have been compared. The crystals have been grown using directional melt crystallization in a cold crucible. The phase composition of the crystals has been studied using X-ray diffraction and Raman spectroscopy. The microhardness and fracture toughness of the crystals have been evaluated by means of indentation. At stabilizing oxide concentrations of ≥ 2.8 mol.% for Y2O3 and Gd2O3 and ≥ 3.7 mol.% for Sm2O3 the crystals have densities close to the theoretical ones and contain two tetragonal phases. At lower stabilizing oxide concentrations the crystals contain the monoclinic phase. The fracture toughness of the tetragonal crystals increases with the ionic radius of the stabilizer. The highest fracture toughness values achieved when stabilized by a specific oxide are 11.0, 13.0 and 14.3 MPa·m1/2 for the 2.8YSZ, 2.8GdSZ and 3.7SmSZ crystals, respectively. The fracture toughness proves to depend on the crystallographic orientation of the crystals. The results of this work can be used in the design and fabrication of various structural components and devices.