A comparative study on the production of Ni1/3Co1/3Mn1/3C2O4 cathode precursor material for Lithium-ion Batteries using batch and slug-flow reactors

The intermittent nature of the renewable energy sources drifts research interest towards various electrochemical energy storage devices, such as the lithium ion battery, which offers consistent power supply. The manufacturing cost and electrochemical performance of a battery pack largely depends on the quality of the cathode material, which further depends on the production method and its parameters. However, the traditional stirred tank-based co-precipitation manufacturing process for precursors of lithium nickel manganese cobalt oxide (NCM111) cathode suffers from inhomogeneity in the reaction environment, which leads to non-uniform morphology and particle size distribution (PSD). In this work, slug-flow-based manufacturing platform, which offers a homogeneous reaction environment, is used for the continuous production of NCM111 oxalate precursors. One of the novel features of this work is the comparative study between the quality of batch and slug-flow derived products. The slug-flow derived product is found to be better in terms of having bigger particle size, narrower PSD and higher tap density. The study on the single and dual element precipitation in similar conditions to understand the co-precipitation behavior in the slug-flow manufacturing platform is also a unique feature of this work. Furthermore, the effect of NH4OH concentration and residence time (RT) on the electrochemical performance of cathode were also studied and it is found that the cathode precursors synthesized at a NH4OH concentration of 0.08M and a RT of 2minutes followed by lithiation shows a better electrochemical performance of 128 mAh g-1 at 0.1C with cycling stability of more than 80% both at 0.5C and 1C.