Modeling and Simulation of Multi-phase and Multi-physical Fields for Slab Continuous Casting Mold Under Ruler Electromagnetic Braking

In this study, we developed a numerical model of a slab continuous casting mold coupled with multi-phase and multi-physical fields, known as MPF-Mold, and explored the effect of Fc-Mold on fluid flow, heat transfer, and solidification in the mold. Firstly, the simulation results were carefully verified from five perspectives. Next, the fast Fourier transform (FFT) is introduced to discuss the difference between MPF-Mold and the model considering only the fluid flow in the simulation results of level fluctuation. Typically, mold oscillation can be disregarded when analyzing the degree of level fluctuation through numerical simulation. However, neglecting multi-phase heat transfer and solidification may lead to overestimations of the severity of level fluctuation, especially in the region near the narrow meniscus. When coupling MPF-Mold with Fc-Mold, the upper backflow in the mold becomes stable, increasing symmetry and reducing level fluctuation severity and abnormalities. The shell uniformity index on the wide face meniscus and the lower part of the narrow face in the mold is significantly improved. This suggests that the upper and lower magnetic poles of Fc-Mold are beneficial to the shell uniform growth of the wide face meniscus and lower part of the narrow face, respectively. However, a new ‘concave’ appears in the shell near the corner of the mold, as a result of the horizontal vortex caused by deviations in the jet flow. Therefore, the magnetic field needs to be optimized to stabilize the flow field. MPF-Mold demonstrates advantages in achieving a reasonable match of steel grade, equipment, and process, and contributing to the digital transformation of continuous casting.