Enhanced Thermal Properties of Tensile-Aligned Chopped Carbon Fiber/HDPE Composites for One-Directional Thermal Ventilation

This study was aimed at enhancing the thermal properties of unidirectional chopped carbon fiber (CCF)/high-density polyethylene (HDPE) composites for applications requiring unidirectional heat dissipation. CCF/HDPE composite samples were fabricated using a special post-extrusion tension alignment method. The influence of different manufacturing variables, including fiber content, length, and draw ratio (DR, representing the tension), on the thermal conductivity was examined. Moreover, the response surface methodology (RSM) was used to investigate the influence of the manufacturing process variables. Results indicated that the thermal conductivity increased with increasing CCF wt.% and DR. The increase in DR promoted fiber alignment, contributing to enhanced thermal conductivity in the aligned direction. Additionally, the thermal conductivity increased with the increase in the CCF length. The proposed approach can facilitate efficient heat management in automotive and aerospace industries.