Si3N4 preparation from photovoltaic kerf loss silicon waste by copper collaborative nitriding method

In this work, Si3N4 powders were prepared by collaborative direct nitriding method from photovoltaic kerf loss silicon waste. The catalytic effect of copper (Cu) on the direct nitriding reaction of photovoltaic Si waste and the morphologies of the nitriding products were investigated. The quantitative analysis of XRD results and thermogravimetric results demonstrate that Cu significantly reduces the initial nitriding temperature, and Cu has a positive effect on the nitriding of silicon waste. At 1300°C, the sample without Cu had almost no nitriding reaction, while the total conversion rate of kerf loss waste Si was 100%, and the yield of (α+β) Si3N4 was up to 79.2% with 8 wt.% Cu additive. The thermodynamic analysis of the Si-O-N-Cu and nitriding process was carried out by FactSage software. Moreover, the morphologies of the nitride products were observed by SEM. The addition of copper promoted the generation of Si3N4 nanorods, and the number and diameter of α-Si3N4 nanorods increased with the increase in copper content. Three reaction mechanisms of Si nitridation were discussed. This work provides a feasible method to reuse and recycle the kerf lost silicon waste.