Subnanometric Pt-Ga alloy clusters confined within Silicalite-1 zeolite for n-hexane dehydrogenation

Dehydrogenation of light naphtha followed by catalytic cracking into high-value end products can meet the high demand in the world’s petrochemical market. In this work, at attempting synthesis of novel catalysts for hexane dehydrogenation, a series of bimetallic Pt-Ga clusters encapsulated within Silicalite-1 (S-1) catalysts were synthesized using the ligand-protected direct H2 reduction method. The reduced Pt-Ga@S-1-H catalysts comprised restricted ultra-fine Pt-Ga alloys with an average size 0.86–0.95 nm, mainly corresponding to the Pt3 clusters with coordinate number 1.5–2.1. Ga doping significantly improved the catalytic stability, depending on the Ga content, which ranged from 0.02 to 0.27 wt%. As confirmed by the XPS and EXAFS analysis, after the Ga addition, electron transfer occurred between the Pt-Ga alloys and the skeleton oxygen in zeolite, stabilizing the Pt clusters on the zeolite, thereby inhibiting the growth of Pt crystals. During the n-hexane dehydrogenation, the 0.40Pt0.04 Ga@S-1-H catalyst exhibited a hexene selectivity of 87.1 %, achieving a hexene formation rate of 101.4 molhexene∙gPt-1∙h−1 at 550 °C with a WHSV of 90 h−1. After 1000 min of reaction, this best catalyst experienced only slight deactivation with a deactivation constant of 0.066 h−1. The catalytic activity remained almost unchanged after consecutive five cycles of H2 regeneration. DFT calculation using the synchronous structural models showed that the Gibbs free energy changes (−ΔG) for the first three steps of hexane dehydrogenation over the 0.4Pt0.04 Ga@S-1-H catalyst were much lower than those obtained on the 0.4Pt/S-1-H catalyst, suggesting that the introduction of Ga energetically favored the hexane dehydrogenation.