Preparation and performance evaluation of microencapsulated acid used for gel breaking of fracturing fluid in low-temperature reservoirs

In low-temperature reservoirs, the generation of free radicals by oxidizing breakers is challenging, and the alkaline fracturing fluid generally inhibits enzyme’s activity, making it difficult to break down the fracturing fluid. Previous studies have demonstrated that acids can consume borate ions and disrupt crosslinking nodes even at low temperatures, thereby efficiently breaking gels. Thus, microencapsulated oxalic acid (OA) was prepared via a coacervation method, using ethyl cellulose (EC) or acrylonitrile–butadiene–styrene (ABS) as shell materials with varying initiator viscosities and core–shell ratios. An optimal microcapsule MC[OA/ABS-2000-1:2] was determined based on the coating effect, productivity, encapsulation rate, and release performance. The test results of FT-IR and TGA together proved that the optimal microcapsule was composed of 24.4 and 74.8 % of OA and ABS, respectively. Scanning electron microscopy and laser particle size analysis were employed to characterize the optimal microcapsule with an average particle size of 402.8 μm, which exhibited a high degree of sphericity. Because of their porous shells, these microcapsules exhibited sustained slow-release characteristics. Evaluations conducted at temperatures of 30 and 50 ℃, simulating the tight sandstone reservoir conditions in the Ordos basin, revealed that delayed gel breaking could be achieved within approximately 2.5 h at low temperatures by adding only 0.25 % of the optimal microcapsule. Furthermore, increasing the temperature and dosage of microcapsules resulted in shorter breaking times. Additionally, a synergistic breaking effect was observed between the enzymes and the prepared microencapsulated acid. Thus, by optimizing the microcapsule dosage based on the reservoir temperature and fracturing construction pumping time, employing the two breakers together can achieve delayed and complete gel breaking at the desired time. In conclusion, the microencapsulated acid prepared in this study has significant potential as a gel breaker for fracturing fluids in low-temperature reservoirs.