Diffusion of alloying elements during high temperature oxidation in a low-cost third generation Ni-based single crystal superalloy

Diffusion of alloying elements in a low-cost third generation Ni-based single crystal superalloy during oxidation at high temperature was investigated. The evolution of oxide layers depended on dominant diffusion of alloying elements at different stages of oxidation. Outward diffusion of Cr, Co and Ni was dominant at initial stage of oxidation, resulting in the formation of (Ni, Co)O and Cr2O3. Diffusion of Al and Ta was restricted in γ/γ' area, but dominant in γ'-free layer. Due to outward diffusion of other elements, passive enrichment of refractory elements, Re, W, Mo and Ta included, caused the formation of mixed oxides layer. Finally, selective oxidation of Al led to the formation of (Ni, Co)Al2O4 and Al2O3 layer.