Static Push-Out Tests on 29 mm Diameter Shear Studs

Composite steel bridges in the United Sates are typically constructed using 22 mm-diameter (7/8 in.-diameter) shear studs. The number of shear studs on a girder can be significantly reduced by using larger-diameter studs. This study employed 11 push-out tests to investigate the static performance of 29 mm-diameter (1-1/8 in.-diameter) shear studs. An extensive welding investigation was conducted to develop the optimum welding parameters for 29 mm-diameter studs. Results from experiments showed the static strength of 29 mm-diameter studs satisfied stud strength equations in the AASHTO LRFD Bridge Design Specifications and Eurocode 4. The ductility of the 29 mm studs was comparable or better than that of 22 mm-diameter shear studs. Concrete cracking under service level loading was similar between specimens with 22 and 29 mm studs. Observations indicate that the minimum allowable stud penetration into the concrete deck may need to increase in order for the 29 mm-diameter studs to have good static performance. Using partial-depth precast concrete panels in the bridge deck reduced the static strength of both 22 and 29 mm-diameter shear studs in push-out specimens. Efficient steel bridge girder design makes use of a composite action between the concrete deck and the steel girders. Composite action is achieved by welding shear studs to the top flange of the steel girder during fabrication or erection. The number of shear studs needed is directly related to the individual stud strength, which is controlled by the stud diameter. The shear stud diameter most commonly used in steel bridge construction throughout most of the United States is 22 mm. This paper presents laboratory experiments evaluating the static strength of 29 mm-diameter shear studs. The test results showed that 29 mm-diameter shear studs have a static strength that satisfies US bridge design standards. Compared with 22 mm-diameter shear studs, the use of 29 mm-diameter shear studs is estimated to reduce the number of studs needed on a steel bridge girder by 40%. This reduction in the number of shear studs can enhance construction safety, reduce the cost of fabrication, and facilitate the use of partial-depth precast concrete deck panels, which in turn can increase the speed of construction.