An innovative dry-lab test rig for mechanical-hydraulic power take-off of wave energy conversion system

A dry-lab test rig is a powerful means to reduce costs in the design process of a wave energy conversion system (WECs). A dry-lab test rig technique allows the use of real components inside a simulation of a mathematical model. This paper presents the development of an innovative dry-lab test rig for the mechanicalhydraulic power take-off (MHPTO) unit of WECs. The development of a drylab test rig of MHPTO involves several processes, such as three-dimension (3D) modelling, component purchasing, structure fabrication, component installation, and operational testing. The developed dry-lab test rig consists of two main parts, such as the simulated wave emulator plant and the real MHPTO unit plant. The simulated wave emulator plant was developed in this test rig to replicate the interaction motion between the ocean wave motion and the wave absorber device. The developed dry-lab test rig was tested using five different irregular wave input conditions to ensure it could perform under the five different wave input conditions. The overall results demonstrate that the developed dry-lab test rig was successfully performed in all sea states. From the results, the profile of electrical power produced by the real MHPTO unit can be clearly obtained in each sea state.