Electrolytic Regeneration of Spent Caustic Soda from CO2 Capture Systems

The traditional electrochemical caustic soda recovery system uses the generated pH gradient across the ion exchange membrane for the regeneration of spent alkaline absorbent from CO2 capture. This electrochemical CO2 capture system releases the by-products H2 and O2 at the cathode and anode, respectively. Although effective for capturing CO2, the slow kinetics of the oxygen evolution reaction (OER) limit the energy efficiency of this technique. Hence, this study proposed and validated a hybrid electrochemical cell based on the H2-cycling from the cathode to the anode to eliminate the reliance on anodic oxygen generation. The results show that our lab-scale prototype enabled effective spent caustic soda recovery with an electron utilisation efficiency of 90%, and a relative carbonate/bicarbonate diffusional flux of approximately 40%. The system also enabled the regeneration of spent alkaline absorbent with a minimum electrochemical energy input of 0.19 kWh/kg CO2 at a CO2 recovery rate of 0.7 mol/m2/h, accounting for 30% lower energy demand than a control system without H2-recycling, making this technique a promising alternative to the conventional thermal regeneration technology.