Railway wagon bearing fault diagnosis method based on improved sparrow search algorithm optimizing variational mode decomposition and multi-level convolutional neural network

Ensuring the safe operation of trains hinges on precise bearing condition monitoring, given the pivotal role bearings play in railway wagons. The status and maintenance of wagon bearings are of paramount concern, necessitating a shift from traditional maintenance approaches reliant on schedules and experience, which often lack real-time precision and efficiency. To address this challenge, our research focuses on enhancing the sparrow search algorithm by incorporating logistic chaos mapping and the levy flight strategy. This enhanced algorithm optimizes variational mode decomposition parameters, utilizing intrinsic mode components' average dispersion entropy as the fitness function. This optimization is integrated with a multi-level convolutional neural network for bearing fault diagnosis. Our findings demonstrate the improved algorithm's enhanced spatial search capabilities and reduced modal aliasing in the frequency components. Experimental validation on public datasets and the group's experimental platform for railway wagons shows that multi-level convolutional neural networks have higher diagnostic accuracy and faster convergence speeds than traditional models such as LeNet-5, AlexNet, and convolutional neural network. Our research introduces a highly accurate and widely applicable methodology for mechanical equipment fault diagnosis, aligning with the requirements of the "smart" era.