Polymer composite coatings subjected to sliding wear under simulated lunar temperature and dust conditions

Due to the detrimental effect of lunar dust on tribological components, it is imperative to develop bearing materials and surfaces which can survive and mitigate dust at the interface while operating under lunar environmental conditions. This issue is poised to become more significant in the near future, with lunar exploration evolving beyond the short probing missions of the Apollo era. Therefore, this study aims to investigate the combined effect of temperature and lunar dust on the tribological performance of aromatic thermosetting copolyester (ATSP) and polyether ether ketone (PEEK) -based polymer composite coatings from -150 to 110 degrees C. The experiments were conducted using a flat pin-on-disk configuration under dry sliding conditions, sliding speed of 0.25 m/s, 17.5 MPa contact pressure, and nitrogen gas environment. It was found that metal-on-polymer coating sliding results in dust embedment and accumulation on the softer material, which yields high friction and two-body abrasive wear. The chemical analysis of transfer film on the metal pin surface indicated a mixture of dust and polymer phases, which increased with increasing temperature, and thus resulted in deteriorated tribological performance. Self-mating polymer coatings yielded lower friction coefficient and wear due to a better dust mitigation resulting in three-body wear at the interface. The ATSP-based coatings showed higher wear resistance at all temperatures, particularly under self-mating sliding condition.