Nanoflowers Ni(OH)x/p-Ni with in-situ formation of high-valence nickel for boosting energy-saving hydrogen production from urea-assisted water splitting

Using urea oxidation reaction (UOR) instead of oxygen evolution reaction (OER) is one of promising strategies for significantly diminish power consumption for hydrogen production from electrochemical water splitting. The electrocatalysts with cost-effective, multifunctional and high-performance are urgently required for enhancing UOR and hydrogen evolution reaction (HER), but this remains a challenge. Herein, we designed a bifunctional Ni(OH)x/p-Ni catalyst by electrochemical oxidation of Ni(OH)2 in-situ grown on the surface of porous Ni membrane (p-Ni) to generate more abundant high-valence Ni3+ active species, which is favorable for reducing the energy barrier of electrochemical reaction. At the same time, a large number of metallic oxygen bonds (Ni–O) were formed to optimize the reaction kinetics of the electrochemical process, thus promoting the overall urea electrolysis efficiency. In 1.0 M KOH with 0.3 M urea, the optimized Ni(OH)x/p-Ni only requires potentials of 1.38 V and 0.22 V to obtain a current density of 100 mA cm−2 for UOR and HER, respectively. Notably, by assembling the Ni(OH)x/p-Ni as the cathode and anode for hydrogen production from urea-assisted water splitting, it can drive a current density of 100 mA cm−2 at a low voltage of 1.52 V and has excellent stability. This work provides a feasible strategy for design efficiently non-noble metal electrocatalysts for energy-saving hydrogen production and purifying urea-rich wastewater.