Numerical study on a Franchot double-acting heat-driven thermoacoustic-Stirling cryocooler for natural gas liquefaction

Compact heat-driven cryocoolers can harness the thermal energy produced by burning a small quantity of natural gas to accomplish liquefaction. This addresses the requirements of distributed natural gas stations in remote locations. This paper introduces a Franchot double-acting heat-driven thermoacoustic-Stirling cryocooler designed for natural gas liquefaction. It conducts a comparative analysis of the mechanical and electrical systems, focusing on the acoustic field, available energy loss, and performance. Simulation results indicate that the optimized mechanical configuration system achieves peak performance with a piston area ratio of 0.84 and a piston phase angle of 90°. It yields a cooling power of 1964 W@130 K when driven by an 873 K heat source, resulting in an overall system efficiency of 28.3%. This marks a notable enhancement compared to current thermoacoustic systems. While the electrical configuration provides superior stability, the performance is constrained by significant losses in acoustic-electric conversion of linear alternators and compressors. To further enhance efficiency, it is worthwhile to establish direct power transfer between the pistons, for example, by aligning the expansion piston and compression piston coaxially. The evolved duplex configuration eliminates the loss from electrical energy conversion, leading to a remarkable 64.7% increase in overall efficiency. Simultaneously, this evolutionary approach offers a new perspective to elucidate the inherent connections among Stirling heat engines of Franchot double-acting and duplex. It provides valuable theoretical insights for the subsequent analysis and design of Stirling heat-driven refrigerators or cryocoolers.