Preparing gypsum-based self-levelling energy storage mortar via fly ash cenospheres/paraffin used for floor radiant heating

In the underlayment of a floor radiant heating system (FRHS), using gypsum-based self-levelling mortar (GSM) with high fluidity and early strength properties could save labor force and material costs. Combining phase change materials (PCMs) with FRHS is a promising way to improve energy efficiency and provide a comfortable thermal environment. This paper investigates the feasibility of preparing gypsum-based self-levelling energy storage mortar (GSEM) by incorporating fly ash cenospheres/paraffin (FACP) into GSM. The selection of fly ash cenospheres (FAC) particle size, the pre-treatment of FACP, the additional amount of FACP, and the thermal performance of FRHS containing GSEM are investigated. Results show that the selection of FAC should consider the influence of strength, fluidity, thermal property, and possible economic and environmental impacts. FAC 2 with a particle size (D50) of 110.5 mu m is considered to be a suitable choice. FACP pre-treated with 52.5 cement could decrease paraffin leakage and increase the mechanical strength and fluidity of GSEM. With the sand replacement ratio (Vf) increase, the mechanical strength of GSEM first increases and then decreases. When the Vf is 100%, the compressive strength and flexural strength of GSEM are 18.8 MPa and 4.3Mpa; the thermal conductivity decreases by about 15.8% and the specific heat capacity increases by about 53.5%. For FRHS, the matching between the supply water temperature and the plate thickness should be considered in the design. Compared with the GSM plate, the GSEM plate could reduce about 2.4degree celsius temperature fluctuation, and the time at a comfortable temperature is extended by 60.8%. This finding indicates that the prepared GSEM could be applied to FRHS and has good potential to provide a comfortable thermal environment for buildings.