Toughening mechanism of α/β core-shell structure for high toughness polypropylene random copolymer

Weak interfaces can impede crack propagation in rigid natural materials containing small amounts of organic compounds. Inspired from this, we start from the core-shell structured isotactic propylene (iPP)/polypropylene random copolymers (PPR) homocomposites and construct serval kinds of interfaces to study the toughening mechanisms by applying the crystallization epitaxies of PPR on iPP. Through molecular chain diffusion and crystallization epitaxy, derived models from microscopic core-shell structured crystals in the homocomposites to macroscopic layer-by-layer assemblies with different interfaces are established to magnify the role that each layer plays during crack initiation and propagation. As a result, the ductile β-PP interface can decrease crack tip strength so that a further step of crack initiation is triggered in the composite laminates with a fold of fracture energy consumption compared to the laminates with weak or rigid interfaces. At last, we come back to the core-shell structured homocomposites and toughen them with an improve in impact toughness from ∼10.8 to ∼18.2 kJ/m2 by manipulating the content of ductile interfaces. This work provides a novel research routine and a new toughening mechanism toward the toughening of PP and can be extended to study the fracture mechanisms of other toughening systems with core-shell structures.