Numerical investigation of flow patterns in cuttings transport for extended-reach horizontal wells with rotation drillpipe

During the drilling process of extended-reach horizontal wells, the formation of the cuttings bed at the bottom of the wellbore is prone to cause drilling sticking and pump accidents. A coupled method of Computational Fluid Dynamics and Discrete Element Method (CFD-DEM) is used here to study the flow patterns and transition of cuttings transport. Firstly, the model is validated with experimental results, which shows a good agreement. Then, the impact of the rotation speed, eccentricity, and conveying velocity on cuttings flow pattern are analyze. The total Reynolds number is introduced here to established a curve with dimensionless pressure drop, which divides the parameter interval of each flow pattern, and the change rule of cuttings flow pattern is also revealed. This study will establish a theoretical foundation for enhancing borehole cleaning efficiency and hold practical significance in guiding the drilling field construction of extended-reach wells.