Hundred-Watt Implantable TEG Module for Large-Scale Exhaust Gas Waste Heat Recovery

In this study, we have designed and developed an implantable thermoelectric generator (TEG) module tailored for large-scale flue gas waste heat recovery. We also have established a test stand to simulate diverse operational conditions, and systematically examined the influence of different operating conditions, including flue gas temperature, flue gas velocity, and cooling water temperature, on the electrical performance of the TEG module. When the flue gas temperature is 139 degrees C, the flue gas flow rate is 3.4 m/s, and the cooling water temperature is 20 degrees C, the TEG module operates at its peak performance. It achieves an open-circuit voltage of 856.3 V and an output power of 150.58 W. Furthermore, the TEG module demonstrates a notable power generation capacity of 3.86 kW/m3 and a waste heat recovery capacity of 135.85 kW/m3. The results prove the TEG module as an effective solution for large-scale flue gas waste heat recovery in industrial settings, contributing to sustainable energy practices. This study supports the application of thermoelectric power generation in the industrial sector, offering significant potential for advancements in energy efficiency.