Transition metal incorporation: electrochemical, structure, and chemical composition effects on nickel oxyhydroxide oxygen-evolution electrocatalysts

Understanding how electrode materials evolve in energy conversion and storage devices is critical to optimizing their performance. We report a comprehensive investigation into the impact of in situ metal incorporation on nickel oxyhydroxide oxygen evolution reaction (OER) electrocatalysts, encompassing four multivalent cations: Fe, Co, Mn, and Cu. We found that adding trace amounts of these cations to alkaline electrolytes alters the electrocatalytic and energy storage properties of NiOxHy films after electrochemical conditioning. As opposed to the well-known increase in OER activity induced by Fe, in situ incorporation of trace Co and Mn cations increases the total capacitance, while Cu incorporation does not proceed. We show that increasing Fe and Co concentrations leads to a maximum electrochemical performance attributed to a saturation threshold in the metal uptake. Depth profiling measurements reveal that metal incorporation is confined to the surface of the film, resulting in an interstratified structure that partially retains the more active, disordered phase at the surface. Building upon solid-state chemistry principles, we provide an in-depth discussion of four critical factors determining the occurrence of in situ metal incorporation, underscoring its nature as a cation exchange process. To further support this concept, we manipulate cation exchange by shifting the solubility equilibrium and via ion complexation. By providing a better understanding of in situ metal incorporation, our results underscore its potential as a strategy for manipulating the surface chemical composition, thus advancing the development of electrochemical energy materials. Trace metal cations dissolved in alkaline electrolytes incorporate into nickel hydroxide/oxyhydroxide through in situ cation exchange, creating an interstratified structure near the surface of the material that impacts the electrochemical performance.