Study of the effect of cavitation flow patterns in diesel injector nozzles on near-field spray atomization characteristics using a LES-VOF method

The spray atomization process plays a critical role in achieving high efficiency and reducing emissions in internal combustion engines. The fuel injection atomization process, especially the spray primary atomization process, is significantly influenced by turbulent flow and cavitation phenomena within the nozzle. In this study, based on the coupled large eddy simulation(LES) and a volume-of-fluid (VOF)method, the effects of four typical nozzle internal flow patterns on the spray primary breakup in the near-nozzle region were investigated. To realize this objective, the generation of four distinct flow patterns was accomplished through the design and construction of corresponding nozzle structures: (1) nearly single-phase flow in a tapered-orifice nozzle with low orifice location, (2) strong geometry-induced sheet cavitation flow with sheet region extending to the nozzle orifice exit in a normal cylindrical orifice, (3) vortex-induced string cavitation flow in a tapered-orifice nozzle with relative high orifice location, and (4) geometry-induced sheet cavitation is partially suppressed while it is enhanced in the orifice region close to exit in a convergent-divergent orifice. The numerical results unequivocally reveal that the initial atomization of the spray exhibits remarkable efficacy in the case of the conventional cylindrical nozzle, characterized by internal regions of substantial sheet cavitation, despite a relatively minimal flow discharge coefficient. Conversely, the normal tapered-orifice nozzle, lacking significant cavitation, demonstrates a larger flow discharge coefficient, yet its initial atomization performance is notably suboptimal.It is worth noting that the appropriate vortex-induced cavitation in the nozzle can correspond a higher flow rate with a thin string-type cavitation and simultaneously a better spray atomization quality with a strong vortex flow. Also it is concluded that a convergent-divergent nozzle with appropriate transition location can achieve strong atomization .