In-situ pH monitoring of pre-notched X80 pipeline steel using an all-solid-state Pt/RuOx ultra-micro pH sensor

In the notch microenvironment caused by the stress corrosion of pipeline steel, the local pH value changes mediated by anodic-cathodic corrosion reactions played an important role in comprehending the local corrosion behavior. To address this issue, a radius 5 µm all-solid-state Pt/RuOx ultra-micro pH sensor was developed using cyclic voltammetry deposition method, which was combined with scanning electrochemical microscopy (SECM) to achieve in-situ monitoring the local pH distribution and evolution of the pre-notched X80 pipeline steel. The micro-sensor demonstrates a near Nernstian slope of −60.0 ± 3 mV/pH within the pH value range of 2.00–12.00, accompanied by an exceptionally rapid response time of 200 ms. Moreover, it exhibits high accuracy, strong long-term monitoring ability and remarkable resistance to the interference of common ions in seawater and ferrous ions generated by the corrosion of pipeline steel. Through monitoring the local pH distribution in simulated seawater solution at the notch of X80 pipeline steel, it was found that obvious pH alkalization occurs first on both the surface and inside of the notch, followed by gradual acidification, and this phenomenon is more obvious at the front of the notch. Combined with other characterization methods, a possible corrosion reaction mechanism at the notch of stress corrosion was proposed.