Research on gas pore formation and inhibition mechanism of high nitrogen steel during laser direct metal deposition

Nitrogen pore formation is an inherently tricky problem that limits the application of high nitrogen steel (HNS) in various fields. In the present study, a CA-LBM coupling model was proposed to understand the nitrogen pore formation mechanism during laser direct metal deposition (DMD) of HNS. Based on the proposed model and theoretical analysis, the effects of pulse frequency and shielding gas nitrogen content on the porosity were clarified systematically. Results showed that after the onset of solidification, the ferrite phase with extremely low nitrogen solubility precipitated first, inducing the continuous enrichment of nitrogen in the residual liquid phase, which in turn provided the prerequisite for nitrogen pore nucleation. The application of quasi -continuous -wave (QCW) laser mode accelerated the molten pool solidification, and shortened the nitrogen supersaturated region, allowing more nitrogen to be solid dissolved in the matrix. On this basis, the porosity was inhibited to a certain extent. Compared with the high -frequency pulse, the low -frequency pulse showed better porosity inhibition. In addition, following the classic nucleation theory, nitrogen segregation and nitrogen solubility synergistically dominated nitrogen pore formation. The nitrogen partial pressure, determined by the shielding gas nitrogen content, played a dual role in porosity defects. Elevated nitrogen partial pressure served to increase nitrogen solubility while promoting the nitrogen absorption process to intensify nitrogen segregation. However, due to the short duration of the molten pool, the nitrogen absorption process could not be fully processed. Nitrogen solubility enhancement was the key factor in inhibiting porosity during the DMD process.