High temperature performance of RE2Zr2O7 high-entropy ceramics designed by thermophysical performance-oriented principle

This study utilizes modulation of ionic disorder and electronegativity differences for targeted component design of high-entropy ceramic compositions. A series of novel multicomponent ceramics with the general formula (LaGdYSm)x2Ybx1Zr2O7 (x1+4x2 = 2, x1 = 0.6,0.4,0.2,0) were prepared by solid-state reaction. The evolution patterns of their microstructures were analyzed using XRD and TEM, and the anti-sintering ability and thermophysical properties were evaluated. The results confirm that the multicomponent ceramics gradually transform from the coexistence of pyrochlore/fluorite dual-phase structure to pyrochlore structure with the tuning of the size disorder degree. After 50h of exposure to air at 1500 °C, the ceramics retained excellent phase stability. Segregation of La and Yb elements with large differences in radius size occurs, forming a mixture of the La-rich pyrochlore and the Yb-rich fluorite phases. The specimen with the maximum size disorder exhibits the lowest grain growth rate and the greatest thermal insulation properties. Large lattice distortions and sluggish diffusion effects are responsible for the mutual inhibition of grain growth in the two-phase coexistence zone. The thermal insulation properties of the ceramics show well correlated with the degree of the size disorder, further validating the effectiveness of the component design. Meanwhile, the thermal expansion coefficients of prepared ceramic can reach 11.49 × ∼11.58 × 10−6 K−1 at 1000–1100 °C. The customization principles used in this work fill a gap in the compositional design methodology for multicomponent lanthanum zirconate-based high-entropy ceramics. It is essential for developing rare-earth zirconates with tunable thermophysical properties in the area of thermal barrier coatings.