Effect of Surface Roughness and Chemical Composition of Metastable Austenitic Stainless Steels on Electrochemical Polishing-Induced Martensitic Transformation

Herein, we analyzed the martensitic transformation kinetics during electrochemical polishing (EP) for stainless steel specimens with varying surface roughness and austenite stability. Martensite fraction measurement demonstrated that specimens with higher surface roughness and lower austenite stability exhibited relatively higher levels of martensitic transformation. To understand these phase transformation characteristics, the amount of charge build-up on the specimen surface during EP was calculated using COMSOL Multiphysics simulations for specimens with different surface roughness. The effect of charge build-up-induced stress was analyzed using previously published first-principles calculations. We found that specimens with higher surface roughness accumulated more charge build-up, resulting in greater stress and a martensitic transformation driving force. Furthermore, the critical energy required for the martensitic transformation was calculated using Thermo-Calc for specimens with different austenite stabilities. We demonstrated that the martensitic transformation kinetics during EP could be explained in terms of austenite stability, similar to the stress-induced martensitic transformation. Graphical Abstract