Numerical investigation on the rotordynamics of a high-speed air compressor supported by gas foil bearings

Gas foil bearings are particularly suitable for supporting rotors of hydrogen fuel cell air compressors. Based on Reynolds equation and elastic mechanics theory, a fluid-structure interaction model of gas foil bearings is introduced. A series of perturbation equations are developed and solved to obtain stiffness and damping coefficients of the foil bearings at different rotational speeds. A lumped model of the bearing-rotor system is developed and the rotor stability is analysed by innovatively applying Riccati transfer matrix method. The natural frequencies of the rotor are calculated and then the Campbell diagram is plotted. Subsequently, the critical speeds and the corresponding vibration modes are obtained. The predicted values of the proposed model are highly consistent with the reported experimental results and finite element results, indicating the accuracy of the model. Based on the calculation of rotor unbalance response, further investigation on the effects of unbalance parameters on unbalance response is conducted. The results obtained in this paper could provide theoretical reference for the design of foil bearing supported rotors.