A Simulation and Experiment of the Flow Fluctuation Characteristics of a Fertilizer Distribution Apparatus with a Screw from the Perspective of the Force Chain

Featured Application The worm-type distributor stands as a typical distribution mechanism that is extensively employed in agricultural machinery for fertilization.Abstract To investigate the causes of flow fluctuations in a worm-type distributor during the fertilization process, this study employed the discrete element method to simulate the fertilization process. The analysis focused on the influences of force chain evolution on particle flow fluctuations and the effects of the rotational speed. The results indicate that the flow fluctuations in the worm-type distributor are not solely attributed to its helical structure but are closely associated with the evolution of force chains within the particle systems. Furthermore, a one-to-one correspondence between the flow fluctuations and force-chain evolution exists. The rotational speed was found to exert significant influences on the axial and circumferential distributions of the force chains. As the rotational speed increases, the coefficient of variation (CV) of the axial distribution of the force chains gradually decreases. Meanwhile, the uniformity index (UI) of the circumferential distribution of the force chains initially increases and then decreases. In the context of a worm-type distributor, the axial distribution of force chains emerges as the dominant influencing factor for flow fluctuations. For the specific worm-type distributor model chosen in this study, the minimum flow fluctuations were observed at a rotational speed of 80 rpm. These research findings offer valuable insights into understanding the flow fluctuations of worm-type distributors and provide references for further exploration in this field.