Synthesis of Bitter gourd-shaped Cu-doped ZnO nanostructures and their investigation for the detection of NO₂ gas at low concentrations

Nitrogen dioxide (NO2) exposure can have several adverse health impacts on people, especially the respiratory system. Low selectivity, a lack of long-term stability, and structural and morphological optimization are some challenges associated with using ZnO for NO2 gas sensing. Therefore, we intended copper (Cu) doping in ZnO to alter its shape and gas-sensing characteristics. This study explores the synthesis, properties, and gas-sensing capabilities of bitter gourd-shaped Cu-doped zinc oxide (ZnO) nanostructures for the detection of nitrogen dioxide (NO2). A facile hydrothermal synthesis method was employed to synthesize bitter gourd-shaped Cu-doped ZnO nanostructures and comprehensively characterized by several techniques. Comprehensive characterizations of our produced Cu-doped ZnO nanomaterial demonstrated by X-ray diffraction (XRD), Scanning electron microscope (SEM), Energy-dispersive X-ray spectroscopy (EDS), and different energy spectrum. The material was annealed at 400 degrees C in a controlled dry air environment to improve its suitability for gas sensor applications. A series of temperature-ranging experiments were conducted to get gas-sensing readings from 25 degrees C to 300 degrees C. The resulting sensor, founded upon the distinctive morphology of Cu-doped ZnO structures reminiscent of the intricate shape of bitter gourd, unveiled good selectivity with a pronounced affinity for detecting NO2 gas. Notably, the zenith of its performance was attained at an operating temperature of 200 degrees C, where its selectivity and sensitivity were most pronounced. Even at a low concentration of 1 ppm, the sensors displayed a maximum response of 3.7, highlighting their high sensitivity. The sensors demonstrated excellent reproducibility, selectivity, and a low detection limit. These findings position bitter gourd-shaped Cu-doped ZnO nanostructures as promising candidates for NO2 sensing applications across diverse environments.