Optimal Design of a Six-Dimensional Force Sensor with Three-Beam Structure

A six-dimensional force sensor with a three-beam structure was designed, and its strain and stress distribution under various load conditions were analyzed based on finite element simulation technology. According to the strain distribution, the Wheatstone bridge scheme of the sensor is designed, and the output voltage and sensitivity formulas in each direction are deduced. The optimal patch location was determined according to the strain distribution on the centerline of the strain beam. Finally, the size parameters of the elastic body were optimized based on the response surface method and multiobjective genetic algorithm, which greatly improved the sensitivity of the sensor in all directions. It can provide a useful guidance for the optimal design of the six-dimensional force sensor with a three-beam structure.