Tin Hybrid Flow Batteries with Ultrahigh Areal Capacities Enabled by Double Gradients

Tin-based hybrid flow batteries have demonstrated dendrite-free morphology and superior performance in terms of cycle life and energy density. However, the quick accumulation of electrodeposits near the electrode/membrane interface blocks the ion transport pathway during the charging of the battery, resulting to a very limited areal capacity (especially at high current density) that significantly hinders its deployment in long-duration storage applications. Herein, a conductivity-activity dual-gradient design is disclosed by electrically passivating the carbon felt near the membrane/electrode interface and chemically activating the carbon felt near the electrode/current collector interface. In consequence, the tin metals are preferentially plated at the region near electrode/current collector, preventing the ion transport pathway from being easily blocked. The resultant gradient electrode demonstrated an unprecedentedly high areal capacity of 268 mAh cm-2 at a current density of as high as 80 mA cm-2. Numerical modeling and experimental characterizations show that the dual-gradient electrode differs from conventional electrodes with regard to their reaction current density distribution and electrodeposit distribution during charging. This work demonstrates a new design strategy of 3D electrodes for hybrid flow batteries to induce a desirable distribution of electrodeposits and achieve a high areal capacity at commercially relevant current densities. A plating-regulating strategy via constructing the conductivity-activity dual-gradient porous electrode is conceived and demonstrated for tin hybrid flow batteries. With the elaborate dual-gradient design, the Sn flow battery achieves an unprecedentedly high areal capacity of 268 mAh cm-2 at a current density of as high as 80 mA cm-2.image