Experimental study of mechanical, morphological and thermal performance of bamboo-reinforced polylactic acid-based montmorillonite clay hybrid composite

Polylactic acid (PLA) is a promising, sustainable alternative to conventional petroleum-based polymers, but its mechanical and thermal properties limit its applications. This study introduces bamboo powders (BP) and montmorillonite clay particles (MMT) into the PLA matrix to prepare novel bio-based polymer hybrid composites using a unique combination of weight percentages of BP and MMT without chemical solvents through a stir casting process under optimised input parameters followed by compression moulding. Polymer hybrid composites were fabricated with different weight combinations, and their mechanical, morphological, and thermal properties were analysed. Tensile, flexural, and impact tests were performed to examine the mechanical performance, while thermogravimetric analysis and differential scanning calorimetry were used to assess thermal stability and characteristics. Microscopy observations showed a strong interaction between the bamboo, clay, and PLA matrix. The results revealed that the maximum tensile strength and modulus increased by 26.1 % and 40.8 %, respectively, with 10 wt% BP and 4 wt% clay content. Impact strength increased by 48 % with 15 wt% BP and 4 wt% clay content. Moreover, the thermal decomposition temperature, glass transition temperature (Tg), crystallisation temperature (Tc), and melting temperature (Tm) of the hybrid composites improved considerably with 10 wt% BP and 4 wt% clay content, increasing by 4 degrees C, 2 degrees C, and 8 degrees C, respectively. Based on the findings of this study, the controlled processing parameters were optimised to fabricate the bio-based composite with significantly improved mechanical and thermal properties. These properties make the composite suitable for various automotive and structural applications.