Numerical analysis and design of concrete-filled wire arc additively manufactured steel tube under axial compression

Numerical investigation of the mechanical behaviour of concrete-filled wire arc additively manufactured (WAAM) steel tube under axial compression is presented in this paper. Typical structural performances of concrete-filled WAAM steel tube are extensively analyzed based on the experimental results firstly. FE models are established based on 3D models obtained by 3D laser scan technology, whilst the material anisotropy of WAAM steel tube is taken into account. The sensitivity study on the finite element (FE) model parameters is developed to assess their influence on the simulation results. The established FE models are verified against the test results demonstrating their effectiveness in predicting the structural behaviour of the concrete-filled WAAM steel tube. The composite action between the WAAM steel tube and inner concrete is analyzed through the validated FE models, indicating that it should be emphasized within the strain range from 0.003 to 0.01. The influences of the concrete and steel strengths are evaluated to investigate the confinement effect, showing that the concrete and steel strength exhibit a negative and positive impact on the confinement effect, respectively, and a positive correlation between the steel strength and biaxial stresses of the WAAM steel tube can be obtained. Finally, the design method of concrete-filled WAAM steel tube under axial compression, which considers the effect of the geometric undulations and material anisotropy of the WAAM steel tube, is proposed based on the theory of confining effect. The comparison results indicate that the proposed method can predict the axial compressive strengths of the concrete-filled WAAM steel tubes with reasonable accuracy.