Engineering Mn-O strength in manganese oxide catalyst to enhance propane catalytic oxidation

Developing highly active and thermally stable transition-metal-oxide catalysts for light alkane catalytic oxidation is of great importance but very challenging. In the work, the catalytic performance for propane deep oxidation was significantly enhanced on the Mn1NixOy solid solution catalyst by weakening the Mn-O bond strength of manganese oxide. The characterization results combined with DFT calculations demonstrated that the introduction of Ni could create additional defect sites, resulting in a significant improvement of the adsorption and the activation of both propane and oxygen molecules. The optimal Mn1Ni0.15Oy catalyst exhibits abundant oxygen vacancies with low Mn-O bond strength, high redox ability and oxygen mobility, which account for its superior activity. Specifically, the specific reaction rate on Mn1Ni0.15Oy is three times higher than that on pure Mn2O3. Moreover, a Mn1Ni0.15Oy/cordierite monolithic catalyst was made by wash-coating method, and exhibited remarkable catalytic performance and stability on catalytic oxidation of propane during the 45 days (1080 h) on stream, even after tens of high temperature thermal shocks (up to 650 degrees C), which declared to be satisfied for practical industrial applications. This work will shed light on designing high-efficiency and long-life environmental catalyst for VOCs elimination.