Design of an Energy Harvester Based on a Rubber Bearing Floating Slab Track

It is known that a large amount of vibration mechanical energy will be generated during train operation. If the mechanical energy can be obtained from the track structure, it can greatly optimize the energy configuration of the metro. Currently, most sensors are limited to disk or cymbal structures and are not used in the track bed; different from existing structures, this paper designs a spherical energy harvester based on a rubber bearing floating slab track, wherein the size range of the spherical energy harvesting structure was approximately determined based on the geometric spatial relationships of the actual track bed internal structure. Compared to the traditional disk and cymbal energy harvesters, the mechanical and electrical properties of the spherical energy harvesting structure was studied by a numerical simulation method, and the optimal size of the spherical energy was determined by calculation. The main conclusions are as follows: (1) Compared with the traditional disk harvester and cymbal harvester, the spherical harvester had better mechanical and electrical properties. (2) By calculating the output power of energy harvesters under load matching, we found that the output power of the spherical harvester was two orders of magnitude higher than that of the disk harvester and 53% higher than that of the cymbal harvester. (3) The optimum size of the spherical harvester was when the thickness of piezoelectric layer was 2 mm, the radius was 16 mm, the axial ratio of the spherical shell was 0.4, and the thickness of the spherical shell was 4 mm.