The Compressive Strength and Microstructure of Alkali-Activated Mortars Utilizing By-Product-Based Binary-Blended Precursors

Researchers have investigated the feasibility of using ultrafine palm oil fuel ash (u-POFA) as a cement replacement material because of its potential to reduce the environmental impact of concrete production. u-POFA, a by-product of palm oil fuel combustion, is a suitable replacement for Portland cement in concrete mixes because of its sustainability and cost-effectiveness. This study investigated the microstructural and compressive strengths of alkali-activated mortars (AAMs) based on fly ash (FA) and granulated blast-furnace slag (GBFS) being added with varying percentages of u-POFA. The mixture samples were prepared in eighteen mortars using sodium metasilicate (Na2SiO3) as the source material and sodium hydroxide (NaOH) as the alkaline activator. This study used field-emission scanning electron microscopy coupled with energy-dispersive X-ray spectrometry, X-ray diffraction, X-ray fluorescence, and Fourier-transform infrared spectroscopy to characterize the binary-blended mortars after 28 days of curing and determined the strength of the FA+GBFS (87.80 MPa), u-POFA+GBFS (88.87 MPa), and u-POFA+FA mortars (54.82 MPa). The mortars' compressive strength was influenced by the CaO/SiO2 and SiO2/Al2O3 ratios in the mixture, which was directly due to the formation rate of geopolymer products of the calcium-alumina-silicate-hydrate (C-(A)-S-H), aluminosilicate (N-A-S-H), and calcium-silicate-hydrate (C-S-H) phases. Based on the contents of FA and GBFS, u-POFA significantly enhanced concrete strength; therefore, u-POFA used in a suitable proportion could enhance binary-blended AAMs' microstructure.