Modeling the effect of bend radius on the performance of a conformal dual-band mm-wave patch antenna array

There is growing interest in the use of additive manufacturing for the fabrication of RF devices due to fast prototyping capabilities and the use of less material as opposed to traditional fabrication techniques. In addition to the previously mentioned advantages, the aerosol jet printing method in particular allows for the conformal printing of RF components. This work models the effect of the bend radius on the return loss and radiation pattern of a dual-band (28 GHz and 39 GHz) mm wave patch antenna array design that will be aerosol jet printed. The antenna is modeled on a 5-mil thick flexible substrate (PET) and the simulation is run from 27 GHz to 40 GHz using HFSS. The return loss and radiation pattern results of the antenna are compared for various bend radii (0.25 in to 2 in) of the conformal surface the antenna is to be printed upon. Simulation results show a maximum frequency deviation of about 400 MHz on the return loss for the low (28 GHz) frequency band of the antenna when it is bent from a bend radius of 0 in to 2 in.