Novel Nanostructured Pd/Co-Alumina Materials for the Catalytic Oxidation of Atmospheric Pollutants

Cobalt-doped alumina catalysts were prepared using different methods, either conventional wet impregnation (WI) and/or advanced spray impregnation (SI), and they were evaluated as novel oxidation catalysts for CO and MeOH oxidation. The spray impregnation technique was used with the aim of achieving the synthesis of core-shell catalytic nanostructures to secure the chemical/thermal stability of active sites on the catalyst carrier. The catalysts were further promoted with a low Pd content (0.5 wt.%) incorporated via either incipient wetness impregnation (DI) or spray impregnation. The results revealed the superior performance of the spray-impregnated catalysts (Co/gamma-Al2O3-SI) for both reactions. The deposition of Co oxide on the outer surface of the alumina particle (SEM images) and the availability of the active Co phase resulted in the enhancement of the Co/gamma-Al2O3 catalysts' oxidation activity. Pd incorporation increased the catalysts' reducibility (TPR-H2) and improved the catalysts' performance for both reactions. However, the Pd incorporation method affected the catalytic performance; with the SI method, the active phase of Co3O4 was probably covered with PdO and was not available for the oxidation reactions. On the contrary, the incorporation of Pd with the DI method resulted in a better dispersion of PdO all over the Co/Al catalyst surface, maintaining available Co active sites and a better Pd-Co interaction. MeOH desorption studies revealed the methanol oxidation mechanism: the Co/Al catalysts promoted the partial oxidation of MeOH to formaldehyde (HCHO) and dehydration to dimethyl ether (DME), while the Pd-based Co/Al catalysts enhanced the complete oxidation of methanol to CO2 and H2O.