High efficiency regulating sedimentation and rheological properties of copper tailings using polycarboxylate superplasticizers

The recovery of low grade and fine particle copper ore usually requires sufficient dissociation, which reduces the particle size to the submicron level, presenting new challenges in subsequent copper tailings disposal. Flocculants can improve tailings sedimentation efficiency, but they also change the rheological properties of the slurry, resulting in low efficiency and high energy consumption during long-distances pumping. To address this issue, this study introduced polycarboxylate ether (PCE) superplasticizers as auxiliary additives for tailings treatment to improve fine particles sedimentation efficiency while enhancing slurry flowability. The results showed that compared to non-ionic polyacrylamide (NPAM) treated slurries, the synergistic effects of PCE and NPAM increased the initial sedimentation rate (ISR) by up to 3.4 times while decreasing the yield stress by up to 8 times and the thixotropic loop area by 10.5 times. DLVO theory calculations showed that PCE mainly affects particle interactions through a significant decrease in electrostatic repulsion. By in-situ monitoring with a focused beam reflectance measurement (FBRM) device, it was demonstrated that the synergistic effect of PCE improved the flocculation ability, strength, and regrowth ability of flocs. Furthermore, strong correlations were found between floc properties and fluid rheological properties. Overall, this study indicated that PCE additive was a promising reagent for fine particles slurry rapid settling and flowability enhancement, providing a new approach for copper tailings disposal.