Optimum design for breaking device with double roller based edem

Straw found in the field can be conveniently stored and transported through mechanical packaging, and it undergoes crushing during its utilization. The effectiveness of the crushing process directly impacts the efficiency of material utilization. However, current crushing devices available in the market lack specialized mechanisms suitable for the unique characteristics of round corn stalks. To address this issue, the necessary simulation parameters were determined, and an experiment was conducted using the ternary quadratic combination test method. The test factors considered were the center height difference of the knife roller, lower roller speed, and cutter thickness. The response value of the experiment was the material crushing rate. By analyzing the results, the optimal structural parameters were identified. These included a center height difference of 390 mm for the knife roller, a lower roller speed of 14 r/min, and a cutter thickness of 110 mm. With these parameters, the crushing rate of the round straw crushing device reached 93.77%, and the particle passing ratio was 98.52%. To validate the research findings, a test device was constructed and used to confirm the reliability of the obtained results.