Near-field plume-to-plume interaction of multi-hole GDI injector under elevated ambient density conditions

Spray collapse can occur in the multi-hole injector under elevated ambient density conditions due to the plumeto-plume interaction. Numerous studies have investigated spray collapse in high ambient density conditions, but limited literature is available regarding the near-field plume-to-plume interaction triggering the spray collapse due to the optical density of the spray in the near field. In this study, an X-ray phase-contrast imaging (XPCI) technique that can visualize the spray structure and dynamics in the near field is applied to resolve the optical difficulties. With this method, the plume-to-plume interaction of a multi-hole gasoline direct injection injector is analyzed by measuring the transverse spray droplet size and axial velocity distributions under various ambient densities and injection pressures. The results showed that in the high ambient density condition with the low injection pressure, the spray droplet size started to increase, and the axial velocity remained stagnant from around 3 mm axial location as a result of plume-to-plume interaction and following spray collapse. The region of large droplets appeared asymmetric based on the hole arrangement. As the injection pressure increased in the high ambient density condition, the plume-to-plume interaction was suppressed in the near field and the spray collapse appeared farther downstream. Through the results, the spray collapse phenomenon and associated mechanism in the near field were discussed considering the droplet collision/coalescence and pressure structure in the spray.