Coatings to Reduce Fouling in Plate Heat Exchangers: Two Case Studies

Fouling of heat exchangers in the chemical industry, oil & gas industry, district heating, power plants, among others, results in a loss of performance which leads to production stops for cleaning and therefore increased operation costs. One approach to mitigate fouling is to alter the properties of the metal surface. A coating to be successful in any plate heat exchanger (PHE) application needs to have a good adhesion to the metal but also keep the heat transfer through the metal plates as unaltered as possible. This requires a thin coating with a relatively good thermal conductivity. The plates in a PHE are subjected to plate-to-plate contact point wear when in operation which also puts an extra requirement for the coating. To be suitable, the coating needs to have a good mechanical stability to resist this plate-to-plate wear. Alfa Laval has a long experience in coating plates for diverse applications and in this paper two case studies will be presented. One in the paper industry and the other in the biofuel industry. A new type of multilayer Teflon & TRADE; coating from Chemours was used, specifically designed to show excellent fouling release properties along with limited thicknesses (30-50 microns).